1. הקדמה
This manual provides essential instructions for the safe and effective operation and maintenance of your SUNSTONE Orion PJ Elite Pulse Arc Welder with Microscope Arm. The Orion PJ is a precision micro-welder designed specifically for permanent jewelry applications, offering seamless link closure with precise control.
2. זיכערקייַט אינפֿאָרמאַציע
WARNING: Always read and understand all safety warnings and instructions before operating this equipment. Failure to follow these instructions may result in electric shock, fire, serious injury, or death.
- אויג שוץ: Always wear appropriate welding eye protection to shield against arc flash and sparks.
- ווענטילאַטיאָן: זיכערט גענוג ווענטילאציע צו פארמיידן אריינאטעמען שווייס פארע.
- עלעקטריקאַל זיכערקייַט: Do not operate in wet conditions. Ensure proper grounding.
- ברענעוודיק מאַטעריאַלס: האַלטן ברענעוודיק מאַטעריאַלס אַוועק פון די וועלדינג געגנט.
- אָטערייזד פּערסאַנעל: נאָר טריינירט און בארעכטיגט פּערסאָנעל זאָל אָפּערירן דעם עקוויפּמענט.
3. פּעקל אינהאַלט
באַשטעטיקן אַז אַלע זאכן זענען פאַראַן אין דיין פּעקל:
- Orion PJ Welder/Power Supply and Stylus Hand Piece
- Microscope Arm Assembly
- Darkening Lens
- Power Cord (2 pieces)
- שילדינג גאַז קישקע
- Electrode Vial (five 1.0 mm Electrodes)
- Fiberglass Brush
- Pulse-Arc Precision Tip Grounding Lead
- Diamond Disk for Rotary Tool
- Orion PJ User's Manual (this document)
Image 3.1: Contents of the Orion PJ Welder package, including the welder unit, stylus, microscope arm, power cords, gas hose, electrodes, brush, grounding lead, and diamond disk.
4. פּראָדוקט איבערview
The Orion PJ welder features a compact design with an intuitive touchscreen interface for precise control. The model includes a microscope arm for enhanced visibility during delicate welding tasks.
Image 4.1: The Orion PJ Welder unit with the attached microscope arm and stylus.
4.1. Front Panel and Controls
The front panel features a touchscreen display for energy adjustment and settings, along with a power button and stylus connection port.
בילד 4.2: נאָענט־אַרויף view of the Orion PJ Welder's front panel, showing the touchscreen display with energy settings, power button, and control knob.
4.2. דערציען פּאַנעל קאַנעקשאַנז
The rear panel provides connections for power, gas input, and the shutter control.
בילד 4.3: דערציען view of the Orion PJ Welder, highlighting the connections for gas, power (48V DC 2A), shutter, and stylus.
5. סעטאַפּ
- אויספּאַקן: פֿאָרזיכטיק אַרויסנעמען אַלע קאָמפּאָנענטן פֿון דער פּאַקאַדזשינג און קאָנטראָלירן פֿאַר קיין שעדיקן.
- פּאַזישאַנינג: Place the Orion PJ welder on a stable, level surface in a well-ventilated area.
- Microscope Arm Assembly: Attach the microscope arm to the main unit as per the included diagram (not provided in this document, refer to physical manual).
- מאַכט קשר: Connect the power cord to the 'POWER 48V DC 2A' port on the rear panel and then to a suitable power outlet.
- Stylus Connection: Connect the stylus hand piece to the 'STYLUS' port on the rear panel.
- גאַז קשר: Connect the shielding gas hose to the 'GAS' port on the rear panel and to your argon gas supply. Ensure all connections are secure to prevent leaks.
- Grounding Lead: Attach the pulse-arc precision tip grounding lead to the workpiece or a suitable grounding point.
6. אַפּערייטינג ינסטרוקטיאָנס
6.1. מאַכט אויף / אויסגעלאשן
Press the power button on the front panel to turn the unit on or off. The touchscreen display will illuminate upon startup.
6.2. Adjusting Welding Energy
The Orion PJ allows for precise energy control via its touchscreen interface. Energy can be adjusted from 1 Ws to 15 Ws in 0.5 Ws increments.
- On the touchscreen, use the '+' and '-' buttons to increase or decrease the welding energy (J Energy).
- Observe the displayed energy value to set the desired power level for your specific jewelry material and thickness.
Image 6.1: The touchscreen interface demonstrating energy adjustment in 0.5 Joule increments for fine-tuning welding power.
6.3. וועלדינג פּראָצעס
After setting the desired energy, position the stylus tip close to the joint of the jewelry piece. Activate the weld by pressing the foot pedal (if included) or the trigger on the stylus (if applicable). The microscope arm provides magnification for precise placement.
6.4. Customizing Display Background
The Orion PJ offers customizable display background colors to suit user preference.
Image 6.2: Various background color options for the Orion PJ welder's touchscreen display, allowing for personalization.
Video 6.1: This video demonstrates the various screen color options available on the Sunstone Orion PJ Welder, showcasing how users can customize the display background.
ווידעא 6.2: אן איבערview of the Sunstone Orion PJ Permanent Jewelry Welder, detailing its features and benefits for permanent jewelry artists.
7. וישאַלט
7.1. Electrode Sharpening
Regularly sharpen the welding electrodes using the provided diamond disk for the rotary tool to maintain optimal welding performance. Dull electrodes can lead to inconsistent welds.
7.2. רייניקונג
Keep the welder unit, stylus, and microscope arm clean and free of dust and debris. Use a soft, dry cloth for cleaning. Avoid using abrasive cleaners or solvents.
7.3. סטאָרידזש
When not in use, store the Orion PJ welder in a clean, dry environment, protected from extreme temperatures and humidity.
8. טראָובלעשאָאָטינג
If you encounter issues with your Orion PJ welder, consider the following common solutions:
- קיין מאַכט: Check power cord connections and ensure the power outlet is functional.
- נישט-קאנסיסטענטע וועַלדס: Verify electrode sharpness, proper grounding, and gas flow. Adjust energy settings as needed.
- Gas Flow Issues: Ensure the gas hose is securely connected and the argon tank has sufficient gas.
- Stylus Not Firing: Check the stylus connection to the rear panel.
פֿאַר שטענדיקע פּראָבלעמען, קאָנטאַקטירט קונה שטיצע.
9. ספּעסאַפאַקיישאַנז
- פאַבריקאַנט: Sunstone וועלדערס
- נומער מאָדעל נומער: Orion PJ
- סטייל: Orion PJ with Microscope Arm
- מאַכט מקור: AC
- מאַכט ראַנגע: 1 Ws to 15 Ws (in 0.5 Ws increments)
- Weld Spot Sizes: 0.3 מם צו 1.0 מם
- פּראָדוקט דימענשאַנז: 6 x 4 x 6 אינטשעס (הויפּט אַפּאַראַט)
- נומער וואָג: 21.1 פונט
- מאַטעריאַל: Orion PJ with Microscope Arm (referring to the overall product configuration)
10. וואָראַנטי און שטיצן
Sunstone Welders offers dedicated US-based support with over 15 years of industry experience. For assistance with your Orion PJ welder, including pre-purchase guidance or post-sale support, please contact us.
- קונה סערוויס: Call or Text +1 801-658-0015
- פארקויפער : Sunstone וועלדערס
