Mitutoyo 115-305

Mitutoyo 115-305 Tube Micrometer Instruction Manual

מאָדעל: 115-305

1. הקדמה

The Mitutoyo 115-305 Tube Micrometer is a precision measuring instrument designed for accurately determining the wall thickness of various tubing. This micrometer features a cylindrical anvil and a ratchet stop mechanism to ensure consistent measuring force, contributing to high accuracy. It has a measuring range of 0-1 inch with a graduation of 0.001 inch and an accuracy of +/-0.00015 inch. This manual provides essential information for the proper use, care, and maintenance of your micrometer.

2. פּראָדוקט קאַמפּאָונאַנץ

Familiarize yourself with the main components of the Mitutoyo 115-305 Tube Micrometer.

Mitutoyo 115-305 Tube Micrometer in its protective case

פיגורע 1: Mitutoyo 115-305 Tube Micrometer shown in its protective plastic case. The micrometer consists of a frame, cylindrical anvil, spindle, thimble, sleeve, and ratchet stop.

נאָענט-אַרויף view of Mitutoyo 115-305 Tube Micrometer

פיגורע 2: א נענטער view of the Mitutoyo 115-305 Tube Micrometer, highlighting the cylindrical anvil and the measuring faces. The cylindrical anvil is designed to fit inside tubing for accurate wall thickness measurements.

3. סעטאַפּ

  1. אויספּאַקן: Carefully remove the micrometer from its protective case. Inspect for any visible damage.
  2. רייניקונג: Before first use, gently wipe all measuring surfaces with a clean, lint-free cloth. Avoid using harsh solvents.
  3. Temperature Acclimation: Allow the micrometer to acclimate to the ambient temperature of the measurement environment for at least 15-20 minutes to ensure accurate readings.
  4. נול אַדזשאַסטמאַנט:
    • Close the measuring faces by rotating the thimble using the ratchet stop until it clicks 2-3 times.
    • קאָנטראָלירט צי די נול ליניע אויפן פינגערהוט פּאַסט פּערפֿעקט צו דער דאַטום ליניע אויפן אַרבל.
    • If not aligned, use the supplied wrench to rotate the sleeve until the zero lines match. For micrometers with a lock clamp, ensure it is loosened before adjustment and tightened afterward.

4. אַפּערייטינג ינסטרוקטיאָנס

Follow these steps for accurate measurement of tube wall thickness:

  1. צוגרייטן דעם ארבעטסשטיק: Ensure the tubing to be measured is clean and free from burrs, oil, or debris that could affect accuracy.
  2. שטעלט דעם מיקראָמעטער:
    • Open the micrometer jaws slightly wider than the expected wall thickness.
    • Carefully insert the cylindrical anvil into the tube opening.
    • Position the flat measuring face of the spindle against the outer surface of the tube wall, and the cylindrical anvil against the inner surface of the tube wall.
  3. נעמען די מעזשערמאַנט:
    • Rotate the thimble using the ratchet stop until the spindle gently contacts the workpiece.
    • Continue rotating the ratchet stop until it clicks 2-3 times. This ensures a consistent measuring force.
    • Do not overtighten, as this can lead to inaccurate readings and potential damage to the micrometer or workpiece.
  4. לייענען די מעזשערמאַנט:
    • Sleeve Scale: Read the largest visible whole number on the sleeve, which represents inches. Each major line represents 0.100 inch, and each minor line represents 0.025 inch.
    • Thimble Scale: Read the line on the thimble that aligns with the datum line on the sleeve. Each graduation on the thimble represents 0.001 inch.
    • Total Reading: Add the readings from the sleeve and the thimble to get the total measurement.
  5. Lock the Spindle (Optional): If desired, use the lock clamp to secure the spindle position before removing the micrometer from the workpiece to prevent accidental changes to the reading.
  6. Repeat Measurements: For critical applications, take multiple measurements at different points on the tube wall to ensure consistency and accuracy.

5. וישאַלט

Proper maintenance ensures the longevity and accuracy of your Mitutoyo Tube Micrometer.

6. טראָובלעשאָאָטינג

If you encounter issues with your micrometer, refer to the following common problems and solutions:

פּראָבלעםמעגלעך סיבהלייזונג
ומפּינקטלעך רידינגז
  • Improper zero adjustment
  • Debris on measuring faces
  • איבערגעטריבענע מעסט-קראפט
  • טעמפּעראַטור פלאַקטשויישאַנז
  • Worn measuring faces
  • Perform zero adjustment (Section 3).
  • רייניקט די מעסט-פלאַכן גרינטלעך.
  • Use the ratchet stop correctly (2-3 clicks).
  • Allow micrometer to acclimate to ambient temperature.
  • Contact Mitutoyo service for inspection/repair.
Spindle Movement is Stiff/Rough
  • פעלן פון לובריקיישאַן
  • Dirt or debris in threads
  • Damage to spindle threads
  • Clean and lightly lubricate spindle threads.
  • Clean spindle and thimble assembly.
  • Contact Mitutoyo service for repair.
Ratchet Stop Not Functioning
  • Internal mechanism wear or damage
  • Contact Mitutoyo service for repair.

7. ספּעסאַפאַקיישאַנז

שטריךדעטאַל
מאָדעל נומער115-305
מעאַסורינג קייט0-1 אינטשעס
גראַדזשאַוויישאַן0.001 אינטשעס
אַקיעראַסי+/-0.00015 inch
טיפּ אַנווילסילינדריקאַל
Pin Tip Diameter2 מם
Measuring FacesCarbide-tipped (spherical-flat type, spherical-spherical type)
Measuring Force MechanismRatchet Stop
פלאַטנאַס0.6 micrometer / 0.000024 inch
פּראָדוקט דימענשאַנז3.35 X 4.17 X 5.24 אינטשעס
פּונקט וואָג0.16 אונסעס
פאַבריקאַנטמיטוטויאָ

8. וואָראַנטי און שטיצן

For warranty information, technical support, or service inquiries, please contact Mitutoyo customer service directly or visit their official website. Retain your purchase receipt for warranty claims.

Mitutoyo Official Webפּלאַץ: www.mitutoyo.com

פֿאַרבונדענע דאָקומענטן - 115-305

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