1. הקדמה
This manual provides detailed instructions for the installation, operation, and maintenance of your new Electric Bike Brushless Controller. Designed for high-power electric vehicles, including two-wheel electric motorcycles and three-wheel electric vehicles, this controller offers stable, efficient, and low-power consumption performance with a long service life. It features a full cast aluminum shell for strong heat dissipation, dustproof, and waterproof capabilities, ensuring high stability.
2. זיכערקייַט אינפֿאָרמאַציע
⚠️ אָפּלייקענונג: Please be aware of potential fire risks associated with electric vehicle components. Always follow the instruction manual strictly for charging and storage of associated battery packs. Improper installation or use can lead to serious injury or damage.
- Ensure all power is disconnected before attempting any installation or wiring.
- Always wear appropriate safety gear, including gloves and eye protection, when working with electrical components.
- Verify all connections are secure and insulated to prevent short circuits.
- Do not expose the controller to extreme temperatures or direct sunlight for prolonged periods.
- האַלט דעם קאָנטראָללער אַוועק פון ברענענדיקע מאַטעריאַלן.
- אויב איר זענט נישט זיכער וועגן קיין שריט, קאָנסולטירט אַ קוואַליפֿיצירטן טעכניקער.
3. פּראָדוקט איבערview
The brushless controller is a key component for managing the power delivery to your electric vehicle's motor. This universal controller supports multiple voltage ranges (36V-48V, 48V-60V, 60V-72V) and power outputs (500W/1000W), making it versatile for various applications. Its robust cast aluminum housing ensures durability and efficient heat dissipation.
4. ספּעסאַפאַקיישאַנז
| שטריך | באַשרייַבונג |
|---|---|
| טיפּ | ברושלעסס מאָטאָר קאָנטראָללער |
| ארבעטן חלקtage | DC10V to DC50V (Universal 36V-48V, 48V-60V, 60V-72V) |
| קאָנטראָל מאַכט | 0.01W to 5000W (Specific models: 500W or 1000W) |
| קראַנט לימיטינג | 28A (for 500W models), 38A (for 1000W models) |
| Lower Volts | DC42/53V (varies by model) |
| ווינקל | 120°/60° |
| מאַטעריאַל | Cast Aluminum Shell |
| וואָג | בעערעך. 485 ג |
| דימענסיעס (L X W X H) | 13cm X 8.5cm X 4cm (5.12in X 3.35in X 1.57in) |
| אָריגין | מאַינלאַנד טשיינאַ |
Note: Specific voltage and power ratings may vary slightly depending on the exact model purchased. Refer to the label on your controller for precise details.
5. ייַנמאָנטירונג און סעטאַפּ
Careful installation is crucial for the proper functioning and safety of your electric vehicle. Follow these steps to connect the brushless controller.
5.1 וויירינג דיאַגראַמע איבערview
The controller features a comprehensive wiring harness. Refer to the diagram below and the detailed connection list for proper setup.
5.2 פֿאַרבינדונג פּונקטן
Identify and connect the following wires according to your electric vehicle's system:
- פאַרקערט: Connect to the reverse switch/signal.
- 3-גיכקייַט: Connect to the 3-speed gear switch.
- Low Brake: Connect to the low-level brake signal.
- הויך גאַנג: Connect to the high-level gear signal.
- מאַכט: Main power input from the battery.
- גערגל: Connect to the throttle input.
- GND: ערד קשר.
- PAS Signal: Connect to the Pedal Assist System sensor.
- לערנען: Used for motor learning/pairing (refer to specific motor instructions).
- Security Signal: Connect to security system (if applicable).
- טקסד: Transmit data line (for display/communication).
- RXD: Receive data line (for display/communication).
- מאָטאָר: Connect to the motor phase wires (usually three thick wires).
- באַטערי: Main battery connection (thick red for positive, thick black for negative).
- בראַקעס: Connect to the brake levers/sensors.
- ווייַז: Connect to the electric bike display unit.
5.3 ערשט מאַכט-אַרויף
After all connections are made and secured:
- Double-check all wiring against the diagram.
- ענשור אַז די באַטאַרייע איז גאָר באפוילן.
- Turn on the main power switch of your electric vehicle.
- Observe the display (if connected) for any error codes or abnormal behavior.
- Test the throttle, brakes, and other functions at a low speed in a safe environment.
6. אַפּערייטינג ינסטרוקטיאָנס
Once installed, the brushless controller manages the power to your motor based on your input from the throttle, PAS, and other sensors.
- גערגל קאָנטראָל: Gently twist the throttle to accelerate. Release to decelerate.
- טאָרמאָז פֿונקציע: Engaging the brakes will cut power to the motor, ensuring safe stopping.
- 3-Speed Function: Use the 3-speed switch to select different power output levels, affecting acceleration and top speed.
- פאַרקערט פֿונקציע: If connected, the reverse switch allows for backward movement. Use with caution.
- Display Integration: The controller communicates with compatible displays to show speed, battery level, and other vital information.
7. וישאַלט
To ensure the longevity and optimal performance of your brushless controller:
- רעגולער דורכקוק: Periodically check all wiring connections for looseness, corrosion, or damage.
- רייניקונג: Keep the controller's exterior clean and free from dirt, dust, and moisture. Use a dry cloth for cleaning.
- היץ מאַנאַגעמענט: Ensure the controller's cast aluminum shell has adequate airflow for heat dissipation. Do not cover it or obstruct its fins.
- ויסמיידן וואַסער טבילה: While dustproof and waterproof to a degree, avoid fully immersing the controller in water.
- סטאָרידזש: When not in use for extended periods, store the electric vehicle and its components in a dry, cool place.
8. טראָובלעשאָאָטינג
אויב איר טרעפט פּראָבלעמען מיט אייער קאָנטראָללער, זעט די פאלגענדע געוויינטלעכע פּראָבלעמען און לייזונגען:
| פּראָבלעם | מעגלעך סיבה | לייזונג |
|---|---|---|
| מאָטאָר רעאַגירט נישט | Loose power/motor connections, faulty throttle, low battery. | Check all wiring, test throttle, charge battery. |
| ינטערמיטאַנט מאַכט | Loose connections, damaged wiring, overheating. | Inspect connections, ensure proper ventilation for the controller. |
| קאָנטראָללער ווערט צו הייס | Overload, insufficient cooling, short circuit. | Reduce load, ensure proper airflow, check for short circuits. |
| דער אַרויסווייַזן איז נישט ארבעטן | Loose display connection, incompatible display. | Check display wiring, ensure display is compatible with the controller's communication protocol. |
אויב די פראבלעם בלייבט נאך פרובירן די לייזונגען, ביטע קאנטאקטירט קאסטומער סופארט.
9. באַניצער עצות
- Voltage קאַמפּאַטאַבילאַטי: This controller is universal for 36V-48V, 48V-60V, and 60V-72V systems. Ensure your battery voltage matches the selected operating range of the controller for optimal performance and to prevent damage.
- מאַכט גלייַכן: While the controller supports 500W and 1000W motors, ensure the controller's power rating matches or exceeds your motor's power requirement. For example, if you have a 600W motor, a 1000W controller model would be suitable.
- ווייַז קשר: The controller has a dedicated 'Display' connection. For specific display models like the S866, verify the wiring pinout and communication protocol (e.g., UART, CAN bus) to ensure compatibility. Consult your display's manual for its wiring requirements.
- Motor Learning Function: Utilize the 'Learning' wire if your motor requires an initial pairing or calibration with the controller. Follow your motor's specific instructions for this process.
10. אָפט געשטעלטע פֿראגן (פאַק)
- Q: Is this controller compatible with a 48V 600W motor?
- A: Yes, this controller is designed to be universal across various voltages (36V-72V) and power outputs (500W/1000W). A 48V 600W motor would be compatible with the 48V-60V range and the 1000W version of the controller, ensuring sufficient power handling.
- Q: Does this controller have a connection for an S866 display?
- A: The controller includes a 'Display' connection. While it is generally compatible with many e-bike displays, specific compatibility with an S866 display depends on the S866's wiring and communication protocol. You may need to match the pinout of the controller's display wires to your S866 display's input. Consult the S866 display manual for its wiring specifications.
11. וואָראַנטי און שטיצן
This product is manufactured to high standards. For any issues or technical support, please contact the seller or manufacturer directly. Keep your purchase records for warranty claims.
